Calculation of the Efficiency of the Machine by Hopkinson’s Test

Calculation of efficiency by using the Hopkinson Test.

  • Input voltage = V
  • Current drawn from the supply = I1
  • Generator armature current = I2
  • Motor armature current = I1 + I2
  • Motor field current = I3
  • Generator field current = I4
  • Armature resistance for motor = Rm
  • Armature resistance for the generator = Rg
  • Power drawn from the supply = V I1

The power drawn from the supply is equal to the losses of the two machines. The losses of DC machines are:

  • Copper loss
  • Iron loss
  • Mechanical loss

Let us assume that the iron and mechanical losses for each machine are Wc.

Armature copper loss for the motor;

Pam = (I1 + I2)2 Rm

Armature copper loss for generator;

Pag = I22 Rg

The sum of all losses is equal to the power drawn from the supply.

VI1 = 2Wc + Pam + Pag

VI1 = 2WC + (I1+ I2)2Rm +I22Rg

Wc = ½ (VI1 – (I1 + I2)2 Rm – I22 Rg

Hopkinson Test

DC machines, like motors and generators, are used in various electrical applications. The main function of the generator is to convert the power from mechanical to electrical, though the motor is used to convert the power from electrical to mechanical. The DC generator’s input power is electrical, while the output power is mechanical.

In this article, we will be going through Hopkinson’s, First, we will start our article with the introduction of Hopkinson’s test, then we will go through its connection diagram and then we will calculate the efficiency of the machine, motor and generator, At last, we will conclude our article with advantages, disadvantages, applications with some faqs.

Table of Content

  • Hopkinson’s Test
  • Connection Diagram
  • Calculation of the Efficiency of the Machine
  • Efficiency of Motor
  • Efficiency of Generator
  • Advantages of Hopkinson Test
  • Disadvantages of Hopkinson Test
  • Applications of the Hopkinson Test

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What is Hopkinson’s Test?

A full-load test that is used to test the efficiency of a DC machine is known as Hopkinson’s test. An alternate name for this test is back-to-back, heat run, or regenerative test. This test makes use of two machines that are mechanically and electrically linked to each other. From these machines, one acts as a motor, while the other works as a generator. The generator gives mechanical power to the electric motor, though the motor is used to drive the generator....

Connection Diagram of Hopkinson’s Test

The electrical supply is given to the first machine, and this machine acts as a motor. At first, switch S is kept open. Thus, the input is provided to the motor only. The speed of the motor is changed in accordance with the evaluated speed with the help of a field regulator....

Calculation of the Efficiency of the Machine by Hopkinson’s Test

Calculation of efficiency by using the Hopkinson Test....

Efficiency of Motor

There are three types of motor losses:...

Efficiency of Generator

The current that goes through the field winding of the generator is I4....

Advantages of Hopkinson Test

Accurate Efficiency Measurement: Contrasted with different techniques, Hopkinson’s Test gives a highly accurate measurement of efficiency under full-load conditions, including stray losses. Economical: It doesn’t need additional power sources as the tested machine generates the power for the other machine, making it economical. Realistic Testing: The machines work under their actual working circumstances, considering a more reasonable assessment of execution and losses. Account for Iron Losses: The test considers the change in iron losses because of flux distortion at full load, which gives a more accurate efficiency calculation. Efficiency at Different Loads: You can determine the efficiency across different load conditions by changing the excitation currents....

Disadvantages of Hopkinson Test

Double Machine Requirement: The test requires two identical machines, which can be difficult and costly to obtain, particularly for large machines. Challenge of Sharing Loads: Keeping up with equal load dividing among the two machines can be testing and requires exact control of the field flows. Separate Iron Loss Measurement: Acquiring the individual iron losses of each machine during the test is troublesome. Control Complexity: Exact control of the machines’ velocities and field current is necessary, making the test setup and execution complex. Temperature Rise: Delayed testing can lead to a huge temperature rise in the machines, possibly influencing the accuracy of the results....

Applications of the Hopkinson Test

Testing the efficiency of new or repaired electrical machines. Looking at the performance of different machine designs. Exploring the effect of working conditions on machine efficiency....

Conclusion

Despite requiring two identical machines and complex control, the Hopkinson Test is a highly accurate and effective method for evaluating electrical machines’ full-load performance, particularly DC motors and generators. Its assets lie in practical testing conditions, representing iron losses, and variable load analysis....

Hopkinson Test – FAQs

Which type of machines is the Hopkinson Test suitable for?...